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Breaking Material Barriers

Automotive Structural Components

Performance Materials for Cars

Automobiles can be safe and sound without being weighed down by metal or heavy plastic components. Structural composites are lightweight, fatigue-resistant and easily molded to shape, making them ideal substitutes for components in a car’s frame, body, or suspension. Chemical foaming agents help minimize the weight of plastic structures, such as dashboard carriers, for increased carbon footprint reduction. Give drivers the energy-efficient, materially advanced automobile that will give them peace of mind on every trip.

Highlights

  • Chassis stiffeners and braces are often made of steel or aluminum. Lighten up with thermoset structural composites
  • Metal structures restrict your design options. Polystrand™ thermoplastic structural composites give you the chance to flex your creative muscle
  • Remove weight, not strength, by replacing the metal in your brackets with OnForce™ LFT long fiber materials
  • Achieve precise coloration with our OnColor™ Polymer Colorants and color matching services for various thermoplastic materials  
  • Improve the performance of plastic components with our Cesa™ additives portfolio that includes antioxidants and flame retardants
  • Reduce the carbon footprint of structural plastic components with Hydrocerol™ Chemical Foaming Agents and our foaming prediction service

Technologies
Resources
Technologies
Product Name Description Characteristics Characteristics
Glasforms™ Pultruded thermoset composites Stiffness Fatigue strength
Polystrand™ Continuous fiber-reinforced thermoplastic composites Stiffness Ability to post-form
Complēt™ and OnForce™ LFT Long fiber reinforced plastics High stiffness Good impact in structural and metal replacement applications
Edgetek™ Toughened PPA Polyphthalamide formulations High temperature performance and excellent impact resistance Low moisture absorption for mechanical and structural integrity
Hydrocerol™ Chemical Foaming Agents Foaming additives and pre-production prediction service Weight reduction Preserved mechanical properties
OnColor™ Polymer Colorants Color Concentrates Precise color matching Suitable for numerous polymers
Cesa™ Flame Retardant Additives Flame retardant concentrates Low concern formulations available Regulatory compliance
Cesa™ Nox Additives Antioxidant masterbatches Reduction of oxidative degradation Can be combined with color
Resources
 
Automotive Aftermarket Side Step Case Study (Snapshot) Moisture-resistant Complēt™ long glass fiber reinforced formulation improves strength, design freedom, and finish
Automotive Removable Roof Bracket Case Study (Snapshot) Complēt™ long carbon fiber reinforced polyphthalamide composite replaced steel in bracket securing roof panels and achieved an 80% weight reduction
Automotive Steering Column Bracket Case Study (Snapshot) Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50%
Foaming Prediction Service Video Predict foamed part behavior and maximum weight reduction
Foaming Prediction Service Product/Service Overview Overview of services, key characteristics and key applications
How to Lightweight Automotive Components Article Explore three key opportunities for metal-to-plastic conversion
Hydrocerol™ Chemical Foaming Agents for Plastic Lightweighting Video Hydrocerol chemical foaming agents help to reduce the weight of automotive plastic parts like dashboard carriers, interior trim parts, door panels or glove boxes.
Optimizing Automotive Structural Component Designs with Advanced Modeling Article Learn how virtual capabilities can improve performance.
Panels for Off-Road Vehicles Case Study (Snapshot) Ten engineered material and Masterbatch solutions provided global service improvements for panels on off-road vehicles
Replacing Aluminum with Long Fiber Thermoplastics (LFT) Application Overview Key factors and comparisons to consider when replacing aluminum with long-fiber-reinforced thermoplastic (LFT); including processing and material performance summaries
Services Capabilities Overview Product/Service Overview Discover the comprehensive technical services available through Specialty Engineered Materials at Avient to assist customers